INCATools

Maximize asset performance with the IPCOS process control tools

INCATools, by IPCOS, is a set of process control tools that optimize your plant operations. The suite contains the most powerful PID tuning tools on the market and powerful MPC and softsensing tools used in many processes around the world

The tools to help operation managers and control engineers meet their targets

Build by process control engineers from IPCOS for engineers in the industry. INCATOOLS has all you need to tune ALL your loops (also the difficult ones). When done INCATOOLS has all the tools to build a complete MPC system from scratch and maintain it for many years.

Do it yourself or let IPCOS assist you.

PID Tuner

PID tuning tool for tuning all PID loops on all common DCS and PLC systems. Based on engineering specifications (tracking or disturbance rejection performance). For tuning individual PID loops.

AptiTune

PID tuning tool for tuning all PID loops on all common DCS and PLC systems. Based on engineering specifications (tracking or disturbance rejection performance). For tuning individual and interacting PID loops.

MPC and Sensor

A popular MPC and softsensor tool used in the (Petro)chemical, fertilizer, power, waste and cement industry around the world. Flexible licensing models.

Stabilize your plant as the first step towards full optimization

Tuning the PID loops is the first step towards an optimized plant. Tuning individual loops might be challenging. Tuning interactive loops is more considered as and art. With AptiTune your turn the art into science, making it possible for every control engineer to deal with interacting loop


PID Tuning for Gas Processing facility Al-Khafji Joint Operations (KJO) in Saudi Arabia

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PID tuning; The ultimate process stability is created with an optimal design and tuning

Reduce emissions with better control

A MPC controller has not only the potential to reduce energy consumption and/or maximize production, but also it will have an important impact on the operation of the unit from an environmental point of view.


Reduction of CO2 emissions by implementing MPC in an ammonia plant

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Ureaplant

Increase plant throughput

INCATools MPC has showed to be very powerfull in boosting the throughput of an urea plant with 3%. Combining it with a RTO module increase the throughput even further towards 4% and more.


Optimizing Urea Production at OCI NItrogen

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End-to-end value

20%

Reduction of CO2 emissions by implementing MPC in an ammonia plant.

10-40%

Reduction of CO2 emissions by implementing MPC in an ammonia plant.

5%

Reduction of CO2 emissions by implementing MPC in an ammonia plant.

7%

Reduction of CO2 emissions by implementing MPC in an ammonia plant.

Other services

PID Control

PID Control & Tuning

Optimal base layer control starts with a good control design. Then tune all the PID loops such that every single loop in your plant is in auto mode and keeps all your process parameters at the desired setpoint 24/7.

Gasprocessingplant

Advanced Process Control

APC systems maintain your operation at the optimal operating point. APC improves product yield, maximizes throughput, increases your plant’s efficiency under varying feedstock quality and operating conditions.

Soft sensing: Revamp of inferential models for distillation column

Soft Sensing

Models based on historical data convert measurements such as temperature, pressure and flow rate to predict variations in production qualities. Softsensor output are used in control to optimize production.

Performance monitoring: Improve OEE by involving site personnel

Performance Monitoring

Stay ahead of the competition with minute-by-minute plant performance insights—anytime, anywhere

Visit the dedicated INCATOOLS website for more information on our control tools

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