Manufacturing Excellence Manager
Drive innovation and scale proven technologies
Achieve alignment with stakeholders and measurable progress on company level at a reasonable cost.
Align your technology with the industry’s
Better utilization of your company’s tools
As a technology-independent company, IPCOS has in-depth knowledge of essential IT tools and experience in integrating different applications. We will analyze your company’s available software and unlock value from the tools you’ve already paid for. We will also help you scale proven technologies to a company-wide level.
Think IIOT and Cloud for Rapid Digitalization
Apply emerging technologies to manufacturing excellence
A range of emerging technologies, such as machine learning, The Internet of Things (IoT) and Artificial Intelligence (AI), will require many changes and improvements in the coming years.
IPCOS can help you understand these technologies at a high level, so you can undertake technical discussions and make informed decisions. We will also help you bring business units and plant management on board, convincing them of the benefits of the proposed changes and innovations.
Strategies for Successful Implementation of Industry 4.0 Solutions
Coherent approach towards high-level company improvements
Analyze current situation
Examine existing technologies, processes and practices within the organization.
Suggest technological improvements
Manage all technical aspects of the production for the site, utilizing industry 4.0 best practices and techniques. Ensure communication on lessons learned towards all stakeholders.
Suggest process improvements
Optimizing the production methodology within the existing technology, including design, tools, etc., regarding permanent improvement of quality, reliability, efficiency, productivity and reduction of costs company’s needs and staff’s experience.
Development and implementation
IPCOS will propose a systemic plan for introducing changes encompassing the technological landscape and the work processes. The plan will be detailed, measurable and will map the road for the project’s complete delivery.
Training and support
We provide training, coaching and guidance to ensure the program’s effectiveness. We will ensure alignment between the performance management system and the operational excellence programme on-site.
Solutions and services to improve your asset performance
Industry 4.0 Consulting
Years of experience helping major process companies give IPCOS’ experts the edge in maximizing your business impact.
Process Control & APC
Optimal PID control and Advanced Process Controls stabilizes your plant. Improve quality, reliability, efficiency, and sustainability with control systems designed to optimize your operations.
Track, visualize and optimize performance of critical equipment in real-time by implementing standard methodologies such as OEE or applying model based performance monitoring solutions.
Analytics & Modelling
Leverage the power of rigorous or data driven models to improve efficiency, performance and reliability of your plant. Apply the latest data analytics techniques to identify root causes and reduce process variability.
Data Management Services
IPCOS provides integrated asset models, equipment templating, structuring, and displays of industrial data, bringing you the right information to the right place at the right time.
Digitalize daily or monthly production, HSE or legal reports leveraging integrated data services, enhanced data validation and automatic transfer to recipients.