Continuous improvements based on systematic analytical methods
Identify areas for process optimization with models simulations and deep process knowledge.
Enrich the knowledge of your process engineers by utilizing IPCOS’ broad experience in core markets
Gain insights into reducing costs and improving production
With the assistance of simulation software, IPCOS will evaluate the efficiency of your processes and workflows to identify the most appropriate production strategies. We will share our findings with all stakeholders and help your team undertake upgrades. If necessary, we can design and implement new systems.
Reduction of CO2 Emissions by Implementing MPC in an Ammonia Plant
Ensure compliance with safety and quality standards
Using models and simulators, IPCOS will help you perform process simulations for troubleshooting and conducting risk assessments. To guarantee that product quality is consistent, we will develop routines based on best practices and help standardize operating instructions for existing and new processes.
Improving Base Layer Control Design Using Dynamic Simulation
Designing, implementing, and optimizing your processes, step-by-step
Assess the current situation
Evaluating process efficiency and workflows with computer models and simulations. Continuous manufacturing is complex and requires constant attention to be maintained. The aim is to give you a new perception of your plant’s performance. IPCOS engineers speak the same language, understand your concerns, and bring a wealth of additional knowledge.
Develop improvement strategy
Identifying development areas, collecting ideas, designing and testing process improvements and new systems. We will discuss our findings with all concerned to determine the best roadmap for the upgrades.
IPCOS can implement solutions turnkey or support the implementation alongside in-house engineers. The progress depends entirely on your company’s needs and your staff’s experience.
Maintenance and training
The implemented solutions will require training and support in order to be accepted by the staff and to ensure the success of the implemented improvements. IPCOS can provide training, consultations and follow-up to maintain the optimizations of the continuous manufacturing process.
Solutions and services to improve your asset performance
Process Control & APC
Optimal PID control and Advanced Process Controls stabilizes your plant. Improve quality, reliability, efficiency, and sustainability with control systems designed to optimize your operations.
Track, visualize and optimize performance of critical equipment in real-time by implementing standard methodologies such as OEE or applying model based performance monitoring solutions.
Analytics & Modeling
With deep experience in industrial processes, modeling, and analytics, let IPCOS help develop innovative solutions to your most difficult problems, bringing them to success on the plant floor.
Drive down process emissions through effective monitoring and visualization. Meet environmental goals by tracking and reporting emissions & targets.
Continuous optimization through automated and integrated processes provides value throughout the production lifecycle, delivering target business outcomes without violating the process constraints.
Digitalize daily or monthly production, HSE or legal reports leveraging integrated data services, enhanced data validation and automatic transfer to recipients.