Track, visualize and optimize performance in real time
Stay ahead of the competition with minute-by-minute plant performance insights—anytime, anywhere.
Helping plant managers meet their performance targets
At IPCOS, our digital manufacturing experts can provide OEE solutions, electronic shift books, and other tools for optimizing daily performance from a human and automation point of view
Continuously monitor critical system efficiencies
Apply the OEE methodology in a fully automated way on all critical systems, with a user-friendly solution allowing for accurate loss categorization leading to tangible improvements.
Identify deviations from expected performance
Detect abnormal operating modes in real-time, raise early alarms, and proactively manage equipment lifetime on heat exchangers, reactors, furnaces, etc., as well as rotating equipment
Get full performance visibility by integrating all your data
IPCOS integrates all your plant data sources (MES, LIMS, ERP, CMMS, etc.) to provide a single point of truth for fully integrated analysis and improvement at the plant and office levels
Improved OEE by involving site personnel
Beyond simply implementing an OEE tool, IPCOS has ensured that the site personnel has been fully embarked in the approach, leading to real efficiency gains rather than simply a KPI.
Company-wide heat exchanger monitoring
Streaming analytics implemented at the scale of a major petrochemical company has allowed for the simultaneous monitoring of 1000’s of heat exchanger, leading to very significant energy consumption decrease.
Increase in OEE
Decrease in energy consumption
Increase in equipment lifetime
Monitoring & Alarming
Automate data gathering and processing to maintain real-time parameters within the operating envelope of each asset. Minimize emissions, increase plant safety, and reduce alarm rates and shutdowns.
Data Management Services
Efficiently harness the quantum leap in data generated throughout your organization to streamline and optimize your processes.
Analytics & Modeling
With deep experience in industrial processes, modeling, and analytics, let IPCOS help develop innovative solutions to your most difficult problems, bringing them to success on the plant floor.
Allow personnel to focus on high added value tasks and leave the report generation to automated systems.