Reduce energy consumption, increase throughput and improve quality in your petrochemical plants
Given ever-changing quality constraints, raw material variability, environmental regulations, etc., maintaining the optimal operating conditions is a daily challenge. IPCOS control and data analytics solutions help customers meet these requirements and sustain them for years to come.
Reduce CO2 emissions to stay under strict threshold levels
Implementing an Advanced Process Control application on furnaces reduced fuel gas consumption by 11%, resulting in a 12% reduction in CO2 emissions. Implemented automated emissions monitoring solutions compliant with the latest European norms, ensured perfect compliance with the regulations.
Optimize product quality with a virtual analyzer
For many processes a soft sensor to estimate concentrations can be developed correlating process variables with lab results. Virtual analyzers used as part of an APC system control the quality on a second or minute basis.
Improve production uptime and process stability
Well designed APC systems will control your plant in a smooth way. Advanced analytics techniques (APM) guarantees the health of the equipment and continuous performance monitoring (OEE) reduces losses. The combination results in optimal performance during long run lengths on plants with a maximal lifetime.
Get maximum value out of your plant
Plant throughput increase
Specific Energy reduction
up to 10%
Reduction of emissions
Total benefit from Ethylene cracker APC
Experience the future of the Petrochemical Industry
Continuous optimization through automated and integrated processes provides value throughout the production lifecycle, delivering target business outcomes without violating the process constraints.
Benchmark your alarm situation and then develop an alarm management philosophy document tailored from best-practice templates with buy-in from process engineers, operators, and controls staff. The document serves as a guide for maintaining a discipline of alarm management through the plant lifecycle.
Maximize quality and output with robust online process models. Using available process data virtual analyzers calculate unmeasured parameters for closed loop controls.
Drive down process emissions through effective monitoring and visualization. Meet environmental goals by tracking and reporting emissions & targets.
Data Management Services
IPCOS provides integrated asset models, equipment templating, structuring, and displays of industrial data, bringing you the right information to the right place at the right time.
Process Control & APC
Optimal PID control and Advanced Process Controls stabilizes your plant. Improve quality, reliability, efficiency, and sustainability with control systems designed to optimize your operations.