Produce more fertilizer at reduced gas intake

Helping plant managers to reduce energy consumption, maximize production and increase uptime

We help fertilizer producers to reduce the specific energy consumption by optimizing minute-to-minute operation, and to increase the asset availability by real-time monitoring of equipment health and production KPI’s.

Reduced specific energy consumption

Our advanced process control solutions reduce the gas consumption per MT of fertilizer produced, and enable increased production at constant gas intake.

Increased asset availability

Real-time monitoring of equipment health and continuous insight in production KPI’s enable producers to maximize asset availability.

Reduced CO₂ emissions

Real-time monitoring and control of CO₂ emissions reduce the carbon footprint of the energy-intense production of fertilizers.

Get maximum value out of your plant

Experience the future of Fertilizer Production

PID Tuning & Control

Optimal base layer control starts with a good control design. Then tune all the PID loops such that every single loop in your plant is in auto mode and keeps all your process parameters at the desired setpoint 24/7.

Advanced Process Control

Advanced Process Control maintains your operation at the optimal operating point by adjusting the key setpoints in real time to improve energy efficiency and maximize production.

INCATools

Build by process control engineers for engineers in the industry. INCATOOLS has all you need to tune ALL your loops and to build a complete MPC system and maintain it for many years.

Automated Reporting

Digitalize daily or monthly production, HSE or legal reports leveraging integrated data services, enhanced data validation and automatic transfer to recipients.

Analytics & Modeling

With deep experience in industrial processes, modeling, and analytics, let IPCOS help develop innovative solutions to your most difficult problems, bringing them to success on the plant floor.

Monitoring & Alarming

Automate data gathering and processing to maintain real-time parameters within the operating envelope of the asset.